China Guided Pneumatic Cylinder Factory & Manufacturer
China's Factory, a hub of manufacturing excellence, is home to a leading Manufacturer of guided pneumatic cylinders. These precision-engineered components are designed for smooth, directed linear motion in a variety of industrial applications.
China Expertise in Pneumatic Cylinders: A Comprehensive Analysis by a Leading Manufacturer
Discover the intricacies of guided pneumatic cylinders through a full analysis provided by a top China-based factory and manufacturer. We delve into the principles that govern these essential components, explore their versatile functions, and examine the wide range of applications they serve across various industries. Our comprehensive guide offers insights into the design, operation, and benefits of guided pneumatic cylinders, showcasing the expertise and innovation that our Chinese factory brings to the global market.
What is a guided pneumatic cylinder?
A guided pneumatic cylinder is a pneumatic actuator that is driven by compressed air to achieve precise positioning and guiding functions. The guided pneumatic cylinder cleverly combines pneumatic principles with mechanical structures, and ensures that the piston rod can maintain a stable linear or rotational trajectory during movement through the internal guiding mechanism. In the field of industrial automation, guided pneumatic cylinder have become an indispensable part of various mechanical equipment with their high precision, high stability and strong load capacity.
Working Principle of guided pneumatic cylinder
The working principle of guided pneumatic cylinder is relatively simple and efficient. It uses compressed air as a power source and realizes linear motion through the reciprocating motion of the piston in the cylinder body. It is named because of its guiding function, which can ensure that the piston rod moves accurately along a specific path. When compressed air enters the cylinder through the air inlet, it pushes the piston and its connected mechanical transmission system to move. This movement is precisely controlled by the guiding mechanism in the cylinder body to ensure that the piston rod achieves stable linear or rotational motion in three-dimensional space. The design of the guided pneumatic cylinder enables the piston rod to have high non-rotational accuracy and low deflection during movement, thus ensuring the accuracy and stability of the movement.
Main functions of the guided pneumatic cylinder
Precise positioning: The guided pneumatic cylinder ensures that the piston rod can move linearly or rotationally along the predetermined trajectory during movement through the internal precision guide mechanism. This precise positioning capability makes the guided pneumatic cylinder play a vital role in various occasions requiring high-precision operations. For example, in the automobile manufacturing process, guided pneumatic cylinders are widely used to position parts on the assembly line to ensure that each part can be accurately installed in the specified position.
Stable movement: The guided pneumatic cylinder also has excellent movement stability. Driven by the pneumatic system, the guided pneumatic cylinder can smoothly and continuously complete various movement tasks without jitter or offset. This stability is essential to ensure the continuity of the production line and product quality.
Bear lateral load: The design of the guided pneumatic cylinder enables it to withstand a certain lateral load. This means that in a complex working environment, even if it encounters some unexpected external forces, the guided pneumatic cylinder can maintain stable performance and continue to complete the work task. This feature makes the guided pneumatic cylinder have a wider range of applications in the field of industrial automation.
Common types of guided cylinders
One-way guided cylinder: A one-way guided cylinder is a relatively simple cylinder that mainly realizes the effect of one-way guiding force. This type of cylinder is often used in situations where one-way pushing or pulling action is required, such as conveying mechanisms, compound mechanisms, and pressure-cutting mechanisms. The design of the one-way guided cylinder enables it to ensure that the piston rod moves along a predetermined straight line trajectory during movement, thereby achieving precise positioning and pushing.
Bidirectional guided cylinder: Compared with the one-way guided cylinder, the bidirectional guided cylinder has higher flexibility. It can apply the same guiding force in any direction and can withstand large lateral loads and torques. Therefore, bidirectional guided cylinders are widely used in various positioning devices, such as workpiece positioning, clamping and handling in automation equipment. The design of this cylinder enables it to maintain stable performance in complex working environments and achieve precise motion control.
How to calculate the force applied by the cylinder
When calculating the force applied by a guided pneumatic cylinder, multiple factors need to be considered, including the working pressure of the cylinder, the piston area, and the efficiency of the cylinder. Generally speaking, the theoretical output force of the cylinder can be calculated by the formula F=P×A, where F represents the output force, P represents the working pressure (usually in bar), and A represents the piston area (in square centimeters). However, in practical applications, factors such as the mechanical efficiency and friction loss of the cylinder need to be considered to ensure the accuracy of the calculation results.
Uses of guided pneumatic cylinders
Guide pneumatic cylinders are widely used in the field of industrial automation. They are used for workpiece positioning, clamping, handling and rotation on various production lines. In the automotive industry, guided pneumatic cylinders are used to position parts on assembly lines; in the food processing industry, they are used for food transportation and packaging; in the pharmaceutical industry, guided pneumatic cylinders are used for precise operation of medical equipment.
Factors to consider when selecting guided pneumatic cylinders
Application requirements: clarify the load and thrust required by the cylinder, determine the stroke length of the cylinder according to the motion requirements in the application, and select a cylinder with high guide accuracy for occasions requiring high-precision positioning.
Environmental conditions: Consider the working environment range of the cylinder and ensure that the selected cylinder can work normally within this temperature range. If the cylinder will be in contact with corrosive media or exposed to harsh environments, choose a cylinder made of dustproof, waterproof, and corrosion-resistant materials.
Brand and supplier: Choose a well-known brand of cylinders, which usually have higher product quality and after-sales service guarantees. For example, GXR, a manufacturer with nearly 30 years of resources and manufacturing experience in the pneumatic and hydraulic fields in China, has a factory product line covering a variety of pneumatic components such as air compressors, cylinders, control valves, regulators, pipe fittings, and PU pipes, providing a one-stop industrial shopping experience.
HANUMAN cylinders
Dual rod cylinder is usually used for finishing such more complex motion controls as swinging and rotating in practical use. When the air is entered into cylinder inside through inlet port, the actuating parts will let mechanical transmission system have movements, further to realize the motion control of workpiece.
Dual rod cylinder can let workpiece rotate clockwise and counterclockwise in industrial automation production line to finish the manufacturing of products with complex shapes. It is not only applied in handle and logistic, but also in automobile making, food processing, and medicine producing industries.
Specifications
|
Bore size
|
6 mm
|
10 mm
|
16 mm
|
20 mm
|
25 mm
|
32 mm
|
|
Action
|
Double acting
|
|
Fluid
|
Air
|
|
Operating pressure range
|
0.2 to 1 MPa
|
0.15 to 1 MPa
|
|
Proof pressure
|
1.5 MPa
|
|
Ambient and fluid temperature
|
-20 to 70 ℃ (No freezing)
|
|
Piston speed
|
30 to 500 mm/s
|
|
Adjustable stroke
|
-5 to 0 mm
|
|
Stroke tolerance
|
≤100 mm+1, 0, ＞100 mm+1.5, 0
|
|
Cushion
|
Bumper
|
|
Non-rotating tolerance
|
±0.2°
|
±0.15°
|
±0.1°
|
|
Port size
|
M5×0.8
|
PT 1/8”
|
Standard stroke (mm)
|
Bore size
|
Standard stroke
|
Max. standard stroke
|
|
6
|
10, 20, 30, 40, 50
|
50
|
|
10
|
10, 20, 30, 40, 50, 60, 70, 80, 90, 100
|
100
|
|
16
|
10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 125, 150, 175, 200
|
200
|
|
20
|
10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 125, 150, 175, 200
|
200
|
|
25
|
10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 125, 150, 175, 200
|
200
|
|
32
|
10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 125, 150, 175, 200
|
200
|
Theoretical output (N)
|
Bore size
(mm)
|
Piston rod size
(mm)
|
Operating direction
|
Piston area
(mm2)
|
Theoretical output(N)/Operating pressure(MPa)
|
|
0.1
|
0.2
|
0.3
|
0.4
|
0.5
|
0.6
|
0.7
|
|
6
|
4
|
OUT
|
56.5
|
5.7
|
11.3
|
17
|
22.6
|
28.3
|
33.9
|
39.6
|
|
IN
|
31.4
|
3.1
|
6.3
|
9.4
|
12.6
|
15.7
|
18.8
|
22
|
|
10
|
6
|
OUT
|
157.1
|
15.7
|
31.4
|
47.1
|
62.8
|
78.6
|
94.3
|
110
|
|
IN
|
100.5
|
10.1
|
20.1
|
30.2
|
40.2
|
50.3
|
60.3
|
70.4
|
|
16
|
8
|
OUT
|
402.1
|
40.2
|
80.4
|
120.6
|
160.8
|
201.1
|
241.3
|
281.5
|
|
IN
|
301.6
|
30.2
|
60.3
|
90.5
|
120.6
|
150.8
|
181
|
211.1
|
|
20
|
10
|
OUT
|
628.3
|
62.8
|
125.7
|
188.5
|
251.3
|
314.2
|
377
|
439.8
|
|
IN
|
471.2
|
47.1
|
94.2
|
141.4
|
188.5
|
235.6
|
282.7
|
329.8
|
|
25
|
12
|
OUT
|
981.7
|
98.2
|
196.4
|
294.5
|
392.7
|
490.9
|
589
|
687.2
|
|
IN
|
755.6
|
75.6
|
151.1
|
226.7
|
302.2
|
377.8
|
453.4
|
528.9
|
|
32
|
16
|
OUT
|
1608.5
|
160.9
|
321.7
|
482.6
|
643.4
|
804.3
|
965.1
|
1126
|
|
IN
|
1206.4
|
120.6
|
241.3
|
361.9
|
482.6
|
603.2
|
723.8
|
844.5
|
