Solenoid coils are commonly electric-pneumatic components and widely applied in various devices and systems. Generally it is rolled with varnished electric wires, the surrounding of which will generate a magnetic field when passed by current. This magnetic force can be used to driving such mechanical equipment as solenoid valves, motors, signal transmission devices, and energy conversion equipment.
It is adopt with the materials of low carbon and high conductive magnet steel so that magnetic permeability is high.
It is assembled with enough number of turns of high quality varnished copper wires so that quality is guaranteed.
It is covered with plastics combined with PA66 and certain proportion of fiber glasses so that forming performance is very well.
Pneumatic Solenoid Coils: Efficient Control Elements from China Leading Factory and Manufacturer
Pneumatic solenoid coils, manufactured by our China-based factory, are efficient control elements that have become indispensable in modern industry.
As an advanced control component, our pneumatic electromagnetic coils integrate the best of both pneumatic and electromagnetic systems, playing a decisive role in the advancement of industrial automation. Our Chinese manufacturer prides itself on producing high-quality, reliable solenoid coils that meet the high standards of today's automated processes.
What is a pneumatic solenoid coil?
The pneumatic solenoid coil is mainly composed of an electromagnetic coil and a movable valve core. These two parts work together to control the flow direction or flow rate of gas through changes in electromagnetic force. When current passes through an electromagnetic coil, a magnetic field is generated around the coil according to Faraday's law of electromagnetic induction. This magnetic field can attract or repel adjacent magnetic material (usually an iron core or valve core), thereby achieving mechanical movement. The construction of pneumatic solenoid coils is relatively simple, but powerful. It usually consists of an iron core, a coil, a valve body (including a valve seat and a valve core), a spring, and other possible auxiliary components such as a diaphragm. This design not only makes it highly reliable and durable, but also facilitates installation and maintenance.
Principle of pneumatic solenoid coil
The core function of the pneumatic solenoid coil is to control the flow of gas by converting electrical signals into mechanical actions. When the solenoid coil is energized, the generated magnetic field attracts the valve core, changes the position of the valve core, and then changes the state of the internal air flow channel. For example, the spool can be pushed in one direction to open the air intake or close the exhaust. When the current is cut off, the magnetic field disappears and the valve core returns to its original position under the action of the spring, thus closing the air path or reopening the exhaust port. This ability to switch quickly enables precise, timely control of pneumatic solenoid coils. In the automatic control system, the pneumatic electromagnetic coil is like a sensitive dancer, accurately completing each switch action as the electronic signal changes, ensuring the normal operation of the entire system.
Benefits of Pneumatic Solenoid Coils
Efficient and stable: As a key control component, pneumatic electromagnetic coils can quickly respond to electronic signals and accurately control the flow of gas, thereby driving mechanical equipment to perform efficient and stable operations. It not only improves production efficiency, but also reduces downtime caused by mechanical failure, thereby reducing production costs, reducing energy waste, and achieving green production.
Withstand harsh environments: Pneumatic solenoid coils have excellent environmental adaptability and can withstand harsh working environments such as high pressure and high temperature. With its sturdy structure and durable materials, pneumatic solenoid coils are able to maintain stable performance in these harsh environments, ensuring the normal operation of mechanical systems.
Fast response: The pneumatic electromagnetic coil has the characteristics of fast response and high precision, and can complete the switching and control of gas in a very short time. Excellent performance in situations requiring precise control, such as precision machining, automated assembly, etc. By precisely controlling the flow of gas, pneumatic solenoid coils ensure precise movement of mechanical equipment.
Simple structure: The structure of the pneumatic solenoid coil is relatively simple, small in size and light in weight, which gives it significant advantages in installation and maintenance. During the installation process, the pneumatic solenoid coil can be easily integrated into the mechanical system, and the compact structure does not require complicated installation steps and extra space.
Types of Pneumatic Solenoid Coils
Pneumatic electromagnetic coils can be divided into two types: double coil and single coil according to the number of coils. When selecting a pneumatic solenoid coil, it should be reasonably configured according to the specific application environment, flow rate, pressure and other parameters to ensure the normal operation of the equipment.
Double coil pneumatic solenoid valve: has two independent coils, one for opening the flow of gas and the other for closing the flow of gas. This type of pneumatic solenoid valve usually has higher operating speed and better reliability because it can independently control the opening and closing operations without the need for a rebound spring. However, the dual-coil design requires more installation space and is relatively costly.
Single coil pneumatic solenoid valve: There is only one coil, used to control both opening and closing operations at the same time. This type of pneumatic solenoid valve is more compact, easy to install and maintain, and relatively low cost. However, operating speed and reliability are often reduced due to the need to use a rebound spring to assist operation.
Applications of Pneumatic Solenoid Coils
Pneumatic electromagnetic coils are widely used in various mechanical control systems, covering almost all fields such as industrial automation, mechanical equipment, automobile manufacturing, household appliances, and aerospace.
Industrial automation: In automated production lines, pneumatic solenoid coils are widely used in pneumatic and hydraulic systems, such as the clamping and loosening of pneumatic fixtures, the lifting control of hydraulic cylinders, etc. Through PLC programming, precise control of pneumatic electromagnetic coils can be achieved, thereby realizing the automation and intelligence of the production process.
Mechanical equipment: In textile machinery, the pneumatic solenoid coil controls the switch of the water spray device to adjust the humidity and tension of the fabric; in the injection molding machine, it controls the advancement and retreat of the injection cylinder to ensure the precise injection of plastic raw materials and the smooth opening and closing of the mold. .
Household appliances: In the washing machine, the pneumatic electromagnetic coil controls the switching of water inlet and drainage to ensure the smooth progress of the washing process; in the smart toilet, it is responsible for the control of the flushing system to improve the user experience.
In addition, pneumatic electromagnetic coils are also used in many fields such as welding lines in automobile manufacturing plants, medical equipment, and environmental protection equipment, simplifying complex mechanical structures, improving work efficiency, and reducing failure rates.
Why choose us
GXR manufacturer was established in 2020 and has nearly 30 years of pneumatic and hydraulic marketing and manufacturing experience in China. The profound industry background gives GXR significant professional advantages in the field of automation products. The factory's main products include air compressors, cylinders, control valves, regulators, pipe fittings, PU pipes and other automation products, which can meet the needs of customers in different application scenarios. Able to arrange the fastest global delivery to ensure that customers get the products they need in a timely manner to meet customer needs in different application scenarios.
HANUMAN Services
HANUMAN can offer thermoplastic coils with different sizes of bobbin, length, width, and height, rated voltages of 12 VDC, 24 VDC, 110 VAC, 220 VAC, 240 VAC, 380 VAC with corresponding power consumption.
This model of SB285 XY1030 can be normally used in coffee making machine and steam valves like DL-6D and DL-6M. Its rated power can be AC-4VA, 5.5VA, 8.5VA, 20VA, DC-3W, 4.8W, 6W.
ODM/OEM Services
We have strong technical engineers for making a new mould to produce a new solenoid coils based on the 2D/3D drawings that you provided, including shapes, voltages, powers, connection types, protection and insulation classes, application areas, and so on.
Specifications
Serial No.
SB285
Model
XY1030
Rated voltage
220VAC, 110VAC, 24VAC, 24VDC, 12VDC
Power consumption
4VA, 5.5VA, 8.5VA, 20VA
3W, 4.8W, 6W
Insulation class
F, H
Connection type
DIN43650B
Other voltages and powers are available, just contact us.
Overall Dimension(mm)
Installation note
I. The model and parameter printed on the label shall be checked such Ex-mark, Ex-proof certificate number, voltage, power as that whether they are totally conforming with the actual technical requirements or not.
II. The voltage must be cut-off before checking or repairing.
III. It is equipped within overvoltage protection device so that it will be broken if the real working voltage exceeds over 20%.
IV. The valve fluid temperature shall not exceed 60℃ and the valve surface exposed 130℃.